
●Equipment installation and configuration requirements
(1). Equipment size: (L)4700X(W)3500X(H)2000mm.
(2).Working power supply: Equipment 220V±5%, 50Hz, rated power 10.5KW.
(3).Compressed air: 5-6kg/cm², the usage flow is about 300L/min.
(4).Use environment: Temperature 10-35°C, humidity 5-35% HR, no flammable, corrosive gases, and no dust (cleanliness level not less than 100,000).
●Applicable incoming material specifications (reference for main raw materials of medical masks)
| serial number | Material name | Specifications and models | Roll materialouter diameter | barrelinner diameter | weight | category | Remark |
| 1 | Nonwoven fabric (mask white) | Roll width 20cm (roll material) | 60cm | 7.5cm | Max15kg | A | Double packaging |
| 2 | Nonwoven fabric (Mask blue) | Roll width 17.5cm (roll material) | 60cm | 7.5cm | Max15kg | A | Double packaging |
| 3 | Meltblown cloth (microfiber filter cloth) | Roll width 17.5cm (roll material) | 60cm | 7.5cm | Max15kg | A | Double packaging |
| 4 | Nose clip strip | White, with metal strip 0.3cm inside (rolled material) | 30cm | 7.5cm | Max20kg | B | Double packaging |
| 5 | Elastic band (for masks) | Diameter 0.3cm (rolled material) | a box | —- | —- | B | Double packaging |
| 6 | Packaging PE film | The roll width is 23cm for one piece per pack and 28cm for 10 packs. | 32cm | 7.5cm | Max15kg | —- | —- |
●Main technical parameters:
| model | RKZ-V11 |
| production speed | 90-100 pieces/minute (one to one) |
| Mask size | (L)175mm X (W)95mm |
| Non-woven fabric width | 200mm |
| Related materials | Non-woven fabric, filter paper, nose bridge, ear straps |
| Mask structure | Concha type |
| stack quantity | configurable |
| Equipment power | 10.5KW |
| ultrasonic frequency | 20KHz |
| compressed air | 5-6kg/cm², using flow rate is about 300L/min |
| Voltage | 220V,50Hz |
| Overall dimensions | (L)4700X(W)3500X(H)2000mm |
| Equipment weight | About 1300kg |
●Main performance features:
(1) The fully automatic High-Speed Servo Flat Mask Machine uses a PLC control system to complete the material loading, folding and pressing, nose bridge loading, ultrasonic welding, mask forming, mask cutting, ear strap loading and welding, and finished product unloading in one go. The entire production process is automated and continuous and efficient.
(2). Intelligent control platform, human-machine interface parameter setting is convenient and fast, the operation is simple and easy to learn, and one person can operate multiple machines at the same time.
(3). High production stability, low failure rate, and small floor space.
(4). When the roll material and nose bridge are out of material, photoelectricity (optical fiber) detects the raw materials and automatically stops the machine to avoid waste.
(5). The earband realizes automatic welding through ultrasonic waves. The earband welding machine adopts 8-servo bus control, which is stable and high-speed.
(6). The stacking quantity parameters of finished products can be set to meet different packaging needs.
●mainComponent brands and origins:
| Category | Component name | Component brand | Origin |
| Electrical main control components | Programmable controller (PLC) | Huichuan | China |
| Servo drive | Huichuan | China | |
| Frequency converter | Huichuan | China | |
| Human-computer interface | Huichuan | China | |
| actuator | Servo motor | Huichuan | China |
| Horizontal motor | Taibang | China | |
| Pneumatic components | Airtac/SMC | Taiwan/Japan | |
| Ultrasonic equipment | Well-known domestic brands | China | |
| Electrical sensing components | Photoelectric detection | Baomeng/SICK | Switzerland/Germany |
| Proximity switch | Panasonic/Omron | Japan | |
| slot switch | Omron | Japan | |
| Electrical auxiliary components | Switch button series | Izumi | Japan |
| relay | Omron | Japan | |
| switching power supply | Omron | Japan | |
| Material | Transmission parts | Stainless steel, carbon steel chrome plating, aluminum sandblasting | |
| conveyor | PVC conveyor belt | China | |
| Machine body | Aluminum profile |
●mainRandom accessories list:
| serial number | Accessory name | Specification | quantity | Remark |
| 1 | tool box | — | 1 piece | |
| 2 | Operation manual | — | 1 copy | |
| 3 | Slotted screwdriver | — | 1 piece | tool |
| 4 | Phillips screwdriver | — | 1 piece | tool |
| 5 | hexagonal key | — | 1 set | tool |
| 6 | adjustable wrench | — | 1 piece | tool |
| 7 | Fixed wrench | 8-10mm | 1 piece | tool |
| 8 | open end wrench | 13-15 | 1 piece | tool |
| 9 | Nose bridge cutter | — | 1 piece | |
| 10 | Cutter | Length 110 | 1 piece | |
| 11 | Bedknife | Length 130 | 1 piece | |
| 12 | Scissors | 2 pieces | ||
| 13 | Magnetic switch | 2 pieces |

