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(Premium version) High-Speed ​​Servo Flat Mask Machine

(Premium version) High-Speed ​​Servo Flat Mask Machine

●Equipment installation and configuration requirements

(1). Equipment size: (L)4700X(W)3500X(H)2000mm.    

(2).Working power supply: Equipment 220V±5%, 50Hz, rated power 10.5KW.

(3).Compressed air: 5-6kg/cm², the usage flow is about 300L/min.

(4).Use environment: Temperature 10-35°C, humidity 5-35% HR, no flammable, corrosive gases, and no dust (cleanliness level not less than 100,000).

●Applicable incoming material specifications (reference for main raw materials of medical masks)

serial numberMaterial nameSpecifications and modelsRoll materialouter diameterbarrelinner diameterweightcategoryRemark
1Nonwoven fabric
(mask white)
Roll width 20cm (roll material)60cm7.5cmMax15kgADouble packaging
2Nonwoven fabric
(Mask blue)
Roll width 17.5cm (roll material)60cm7.5cmMax15kgADouble packaging
3Meltblown cloth (microfiber filter cloth)Roll width 17.5cm (roll material)60cm7.5cmMax15kgADouble packaging
4Nose clip stripWhite, with metal strip 0.3cm inside (rolled material)30cm7.5cmMax20kgBDouble packaging
5Elastic band (for masks)Diameter 0.3cm (rolled material)a box—- —-BDouble packaging
6Packaging PE filmThe roll width is 23cm for one piece per pack and 28cm for 10 packs.32cm7.5cmMax15kg—- —- 

●Main technical parameters:

modelRKZ-V11
production speed90-100 pieces/minute (one to one)
Mask size(L)175mm  X  (W)95mm
Non-woven fabric width200mm
Related materialsNon-woven fabric, filter paper, nose bridge, ear straps
Mask structureConcha type
stack quantityconfigurable
Equipment power10.5KW
ultrasonic frequency20KHz
compressed air5-6kg/cm², using flow rate is about 300L/min
Voltage220V,50Hz
Overall dimensions(L)4700X(W)3500X(H)2000mm
Equipment weightAbout 1300kg

●Main performance features:

(1) The fully automatic High-Speed ​​Servo Flat Mask Machine uses a PLC control system to complete the material loading, folding and pressing, nose bridge loading, ultrasonic welding, mask forming, mask cutting, ear strap loading and welding, and finished product unloading in one go. The entire production process is automated and continuous and efficient.   

(2). Intelligent control platform, human-machine interface parameter setting is convenient and fast, the operation is simple and easy to learn, and one person can operate multiple machines at the same time.

(3). High production stability, low failure rate, and small floor space.

(4). When the roll material and nose bridge are out of material, photoelectricity (optical fiber) detects the raw materials and automatically stops the machine to avoid waste.

(5). The earband realizes automatic welding through ultrasonic waves. The earband welding machine adopts 8-servo bus control, which is stable and high-speed.

(6). The stacking quantity parameters of finished products can be set to meet different packaging needs.

●mainComponent brands and origins:

CategoryComponent nameComponent brandOrigin
Electrical main control componentsProgrammable controller (PLC)HuichuanChina
Servo driveHuichuanChina
Frequency converterHuichuanChina
Human-computer interfaceHuichuanChina
actuatorServo motorHuichuanChina
Horizontal motorTaibangChina
Pneumatic componentsAirtac/SMCTaiwan/Japan
Ultrasonic equipmentWell-known domestic brandsChina
Electrical sensing componentsPhotoelectric detectionBaomeng/SICKSwitzerland/Germany
Proximity switchPanasonic/OmronJapan
slot switchOmronJapan
Electrical auxiliary componentsSwitch button seriesIzumiJapan
relayOmronJapan
switching power supplyOmronJapan
MaterialTransmission partsStainless steel, carbon steel chrome plating, aluminum sandblasting 
conveyorPVC conveyor beltChina
Machine bodyAluminum profile 

●mainRandom accessories list:

serial numberAccessory nameSpecificationquantityRemark
1tool box—1 piece 
2Operation manual—1 copy 
3Slotted screwdriver—1 piecetool
4Phillips screwdriver—1 piecetool
5hexagonal key—1 settool
6adjustable wrench—1 piecetool
7Fixed wrench8-10mm1 piecetool
8open end wrench13-151 piecetool
9Nose bridge cutter—1 piece 
10CutterLength 1101 piece 
11BedknifeLength 1301 piece 
12Scissors 2 pieces 
13Magnetic switch 2 pieces
(Premium version) High-Speed ​​Servo Flat Mask Machine 2

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